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Jwell high-speed aluminum plastic composite (ACP) panel production line is a specialized manufacturing system designed to produce ACP panels efficiently. ACP panels consist of two thin layers of aluminum sheets bonded to a non-aluminum core, often polyethylene (PE) or mineral-filled core, offering durability, flexibility, and aesthetic appeal. These panels are widely used in building facades, interior cladding, signage, and other applications.
| Model | Products Width(mm) | Products Thickness(mm) | Design Max Capactity(kg/h) |
| JWS170/35 | 900-1220 | 1-6 | 500-600 |
| JWS180/35 | 900-1560 | 1-6 | 700-800 |
| SJZ85/170 | 900-2000 | 1-6 | 1000-1200 |
| SJZ95/203 | 900-2000 | 1-6 | 1200-1600 |
| JWP135/48 | 900-2000 | 2-6 | 1600-2500 |
| Note: The specifications are subject to change without prior notice. | |||
1. Raw Material Feeding System:
- Aluminum Coil Feeders: Aluminum coils are fed into the production line through unwinding systems. These feeders ensure a continuous supply of aluminum sheets.
- Core Material Feeders: The core material, typically in granulated form (e.g., PE), is feed into extruders for melting and preparation.
2. Extrusion and Coating System:
- Extruders: The core material is melted and extruded into a flat sheet. Multiple extruders can be used to co-extrude different layers or core materials.
- Coating Stations: Aluminum sheets are cleaned and coated with adhesive or primer to enhance bonding with the core material. This can include chemical treatments and application of coupling agents.
3. Pre-Treatment System:
- Cleaning and Pre-Treatment Units: Aluminum coils undergo cleaning, degreasing, and surface treatment to remove impurities and enhance adhesion.
- Pre-Heating Ovens: Aluminum sheets are pre-heated to ensure optimal bonding conditions with the core material.
4. Composite Lamination:
- Hot Pressing and Laminating Units: The aluminum sheets and the extruded core material are combined in a lamination process. This typically involves hot pressing to bond the layers together under high pressure and temperature.
- Cooling Presses: After lamination, the composite panels pass through cooling presses to solidify and stabilize the bond.
5. Rolling and Cutting:
- Edge Trimming: The edges of the composite panels are trimmed to achieve the desired width and ensure smooth edges.
- Cutting Systems: The continuous composite sheet is cut into panels of specified sizes using high-precision cutting systems.
6. Surface Finishing:
- Protective Film Application: A protective film is applied to the surface of the panels to prevent damage during handling and installation.
- Surface Treatment and Coating: Panels may undergo additional surface treatments, including painting or coating, to achieve the desired finish and enhance durability.
7. Quality Control and Inspection:
- Thickness and Flatness Measurement: Online measurement systems continuously monitor panel thickness and flatness to ensure consistent quality.
- Surface Inspection: Automated inspection systems check for surface defects and ensure the aesthetic quality of the panels.
8. Packaging and Storage:
- Stacking and Packaging: Finished panels are stacked and packaged for transportation and storage. Protective measures are taken to prevent damage during transit.
- Warehouse Management: Efficient storage systems ensure organized inventory management and easy access for shipping.
- Efficiency: High-speed production lines significantly increase output, reducing manufacturing time and costs.
- Consistency: Automated systems ensure consistent quality and uniformity in panel production.
- Versatility: ACP panels can be customized in terms of color, finish, and core material to meet various architectural and design requirements.
- Durability: The composite structure provides excellent strength, weather resistance, and long-term durability.
- Building Facades: Used for exterior cladding to enhance aesthetics and protect against weather elements.
- Interior Cladding: Suitable for interior walls and ceilings, offering a modern and clean appearance.
- Signage: Widely used in advertising and signage due to their smooth surface and easy-to-clean properties.
- Furniture and Fixtures: Utilized in furniture design and fixtures for their lightweight and aesthetic appeal.
Jwell high-speed aluminum plastic composite panel production line is a crucial technology for producing high-quality, durable, and aesthetically pleasing panels used in various construction and design applications.
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