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Application: Produces composites with fiber length ≥10mm, used in automotive/aerospace parts.
Key Equipment:
Extruder: Melts thermoplastic resin (e.g., PP, PA) and mixes with fibers.
Fiber Impregnation Unit: Impregnates continuous fiber bundles with resin, then cuts into pellets.
Molding Machines: Injection molding or compression molding for final parts.
Features:
High fiber retention, excellent mechanical properties.
Compatible with glass/carbon fibers.
Application: High-strength structures (e.g., wind turbine blades, sports gear).
Key Equipment:
Fiber Placement Machine: Automated layup of prepreg or dry fibers.
Resin Infusion System: Injects resin (epoxy, polyester) into closed molds.
Curing Oven/Autoclave: Cures resin under heat/pressure.
Features:
Customizable fiber orientation, high strength-to-weight ratio.
Processes include pultrusion, filament winding, vacuum infusion.
Application: Recyclable thermoplastic composites for automotive/electronics.
Key Equipment:
Thermoplastic Prepreg Machine: Combines fibers (carbon/glass) with molten resin (e.g., PEEK, PA) to make prepreg tapes.
Laminating Press: Forms sheets/parts via heat/pressure.
Stamping/Welding Tools: Secondary processing.
Features:
Rapid prototyping, eco-friendly (re-meltable).
Suitable for mass production.
Model | Products width(mm) | Products thickness(mm) | Max.speed(m/min) |
JWS-1800 | 1200-1600 | 0.1-0.8 | 12 |
JWS-3000 | 2000-2500 | 0.1-0.8 | 12 |
Applications:
Automotive: Bumpers, dashboards, battery trays, replacing metal or short-fiber composites.
Electronics: Connectors, relay bases, transformer frames.
Appliances: Washing machine drums, fan blades, vacuum cleaner housings.
Industrial: Pump casings, bearing supports, high-fatigue components.
Features:
Fiber length 6-25mm, superior mechanical properties vs. short-fiber composites.
Heat resistance, impact strength, and dimensional stability for thin-walled parts.
Applications:
Aerospace: Aircraft fuselage, wings, satellite structures for high strength-to-weight ratio.
Wind Energy: Turbine blades, nacelle covers requiring stiffness and weather resistance.
Transportation: High-speed train panels, flooring with flame retardancy.
Sports: Bicycle frames, skis, leveraging tailored fiber alignment.
Features:
Continuous fibers enable anisotropic optimization via layup design.
Thermoset resins (e.g., epoxy) offer high temperature resistance but are non-recyclable.
Applications:
Automotive: Seat frames, underbody panels, weldable and recyclable.
Consumer Electronics: Laptop casings, drone bodies, balancing strength and aesthetics.
Medical: Sterilizable orthopedic implants, surgical tool handles.
Features:
Thermoplastic matrices (e.g., PA, PEEK) allow rapid processing and recycling.
Prepreg tapes enable high-volume production via thermoforming.