Jwell High Speed Automatic Transfer Release on BOPET/BOPP/PE/Paper/Non-Woven Fabric Film Roll Extrusion Coating & Laminating Line Making Machine.

Product Description

Introduction

Jwell has devoted itself to creating a high-end tTransfer Release Coating & Laminating Line, which is designed for the production of high value-added materials that pursue extreme precision and stability. This production line integrates cutting-edge coating technology and intelligent control concepts, and is committed to achieving ultra-thin, uniform, and efficient release layer and composite structure manufacturing. With its excellent process control capabilities and stable high-speed operation performance, it provides a solid guarantee for the production of high-quality, high-performance advanced functional materials, and is a reliable choice to lead the industry upgrade.

 

Machine Parameters

 

Substrate types		BOPET,BOPP,PE,Paper,non-woven fabric etc.
Substrate width		800mm-2100mm
Working speed		Up to 80m/min(depending on material and process)
Coating methods		Reverse gravure coating unit;forward gravure coating unit
Laminating methods		Two-roll laminating;three-roll laminating,etc
Unwinding Unit	A Structure type	Single-station or double-station
	B Max roll diameter	800mm
	C Cutting type	Manual,flying blade,gear blade
	D Clamping system	Pneumatic fixed cone,movable open-close arm cone,air shaft
Oven heating sources available options		Electric heating,steam heating,Heat transfer oil heating,natural gas heating,hot air heating,etc.
Rewinding Unit	A Structure type	Single-station or dual-station(with follower mechanism)
	B Max roll diameter	800mm
	C Cutting type	Manual,flying blade,gear blade
	D Clamping system	Pneumatic fixed cone,movable open-close arm cone,air shaft

 

Detailed Photos

 

 

Our Advantages

1. Precision and flexible coating unit
    The core is equipped with a micro-concave reverse coating unit (ultra-thin coating, extremely flat surface, no scraper marks) and/or a direct gravure direct coating unit (wide application, strong viscosity adaptability, stable medium and thick coating).
The interchangeable trolley mechanism allows the coating unit to be quickly hoisted and replaced as a whole, greatly shortening the production change time.It supports multi-station configuration and has strong process flexibility, which can meet the production of complex product structures and achieve multiple uses of one machine.

2. High-efficiency and energy-saving drying system
    The drying box is optimized and the core pursues high efficiency and saving. Integrated intelligent temperature control and air volume adjustment, good insulation, heat recovery and other technologies significantly reduce the energy consumption per unit product, which is in line with green manufacturing.

3. Fully closed-loop tension control system
    The key guarantee for high-speed and precision production. The system accurately detects tension in real time at each key point of the production line, quickly processes signals through high-performance controllers, and instantly adjusts the torque or speed of the drive/brake point to form precise feedback control.

Application

1. Release film products
    This production line is the core equipment for manufacturing various types of high-performance release films. It can accurately apply release agents such as silicone oil to form a release layer with uniform thickness, smooth surface, stable and controllable release force, meeting the stringent requirements from ordinary label backing paper to high-end electronic protective film, optical film release layer, OCA/tape release film, etc. It is particularly suitable for producing special release films with low release force, high temperature resistance, no silicon transfer or stable chemical properties.
2. Special packaging material products
    In the packaging field, this line is used to produce coated packaging materials with special functions. For example, after applying high barrier coatings (such as PVDC, EVOH, aluminum oxide, etc.), compounding is performed to manufacture high barrier food and pharmaceutical packaging; applying heat seal adhesive or cold seal adhesive to manufacture easy-tear cover materials; applying functional coatings such as anti-fog agents and antistatic agents to improve packaging performance. Its precise coating ensures that the functional layer is uniform and effective.
 

3. Light-curing UV material products
    The production line is compatible with UV curing systems and efficiently produces various types of UV curing coating materials. Such as UV curing film (for screen protection, decorative panel surface hardening), UV transfer glue (for texture transfer), UV release coating, UV tape/protective film coating, etc. High speed with high-efficiency UV curing unit to achieve instant curing, improve production efficiency and reduce energy consumption.
4. Digital leather products
    Meet the high requirements of artificial leather/synthetic leather industry for surface effects and functionality. It can accurately coat PU/PVC surface layer, foaming layer, adhesive layer, and laminate base fabric. It is particularly suitable for the production of digital printed artificial leather, high-precision digital printing on coated release paper or substrate, and then transfer or laminate to achieve complex patterns, realistic textures and personalized designs.
5. Decorative material thermal transfer products
    It is a key equipment for the production of thermal transfer films (such as hot stamping films and decorative films). Release layer, coloring layer, aluminum plating layer (vacuum aluminum plating section is optional), adhesive layer, etc. can be precisely coated on carrier films such as PET. The uniformity of coating directly determines the clarity, glossiness and adhesion of the final transfer pattern. Suitable for surface decoration in furniture, building materials, electronic products, textiles and other fields.

Company Profile