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Parameter
|
JWS-45
|
JWS-50
|
JWS-65
|
JWS-75
|
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Type
|
JWS-45
|
JWS-50
|
JWS-65
|
JWS-75
|
Screw Diameter
|
45mm
|
50mm
|
65mm
|
75mm
|
Screw L/D Ratio
|
25-28
|
28-30
|
28-30
|
28-30
|
Main Power
|
7.5/11 kW
|
15/18.5 kW
|
30/37 kW
|
37/45 kW
|
Capacity
|
15-30 kg/h
|
30-45 kg/h
|
50-80 kg/h
|
70-100 kg/h
|
The Medical-Grade Single-Screw Extrusion Equipment for Respiratory Catheter, Nasal Cannula, Tracheal Intubation, and High-Precision Infusion Tube Manufacturing is a state-of-the-art medical tubing production system developed by CHINA JWELL INTELLIGENT MACHINERY CO., LTD., in collaboration with KAUTEX Germany. It is designed for the continuous extrusion of medical-grade thermoplastic materials such as PVC and TPU into high-precision tubing structures used in critical healthcare applications.
The equipment configuration includes:
Single-screw extruder engineered for medical-grade polymer processing
Precision extrusion die with optimized flow channel
SUS316 stainless steel vacuum calibration and cooling tank
Compact belt-type haul-off unit
High-speed servo cutter for accurate tube length control
Optional conveyor system for clean transfer
Contact surfaces are built using SUS316 stainless steel to meet hygiene standards in medical device manufacturing, or can be customized based on user-specific regulatory needs.
This extrusion equipment is specially engineered for producing a wide range of medical tubes, including but not limited to:
Nasal oxygen cannula - soft and biocompatible tubes for oxygen delivery
Tracheal intubation tubes - precise, sterile tubes for airway management
Standard and elastomeric infusion tubes - used in IV therapy and fluid delivery
Single-, double-, and multi-lumen catheters - for specialized treatments or monitoring
Thin-wall and thick-wall tubing - covering diameter ranges from 1.5mm to 20mm, and wall thickness from 0.1mm to 3.0mm
Suitable for hospitals, disposable medical device manufacturers, and OEM factories worldwide
Dimensional accuracy is a standout feature, with outer diameter tolerances reaching ±0.01mm. The system enables precise control over inner/outer diameter and wall thickness, ensuring strict compliance with ISO 13485 and other global medical standards.
1. JWELL & KAUTEX Integration:
JWELL's decades of extrusion machinery innovation, combined with the medical manufacturing experience of KAUTEX Germany, offers an unmatched synergy. The equipment reflects German precision engineering, integrated with JWELL's scalable and cost-effective production capabilities.
2. Certified Medical Compliance:
All machine parts in contact with medical materials are made of SUS316 or FDA-grade polymer components. The production line is ready for CE, GMP, and ISO 13485 production environments.
3. High Precision + Customization:
Tight dimensional tolerances (±0.01mm) and wall thickness consistency are maintained across tube types. The modular design allows production of single to multi-lumen tubes with minimal changeover.
4. Smart Automation & Control:
Equipped with Siemens/ABB control systems, the line supports real-time monitoring, PID temperature regulation, and remote diagnostics, ensuring stable performance and low maintenance.
5. Compact & Cleanroom-Ready:
The layout is compact, clean, and optimized for Class 100,000 cleanroom integration. Stainless steel construction ensures no material contamination and easy surface sterilization.
6. Global After-Sales & Warranty:
JWELL offers a 12-month global warranty, with fast response spare parts delivery, on-site installation, training, and lifetime technical support. Dedicated medical extrusion teams ensure expert consultation.
As a leading manufacturer of plastic extrusion machinery, our company has a long-standing reputation for delivering high-quality, reliable, and innovative extrusion solutions. With years of experience in the field, we understand the evolving demands of the industry and offer state-of-the-art equipment tailored to meet global standards.
State-of-the-Art Factories: Equipped with modern CNC machining centers, advanced testing laboratories, and automated assembly lines.
High Production Capacity: Ensures timely delivery and large-scale manufacturing capabilities for bulk orders.
Strict Quality Control: Each machine undergoes rigorous performance testing before shipment.
Tailor-Made Solutions: Our engineers can customize the extrusion system to match specific requirements.
Comprehensive After-Sales Service: Includes installation guidance, training, and 24/7 technical support.
Spare Parts Availability: We maintain a stock of essential components to ensure quick replacements and minimize downtime.
Our extrusion machines are trusted by manufacturers across North America, Europe, Asia, the Middle East, and Africa.
Proven track record of successful installations in construction, industrial, and agricultural sectors worldwide.
Long-term partnerships with top-tier plastic product manufacturers.
Choosing JWELL means partnering with China's No.1 plastic extrusion machinery manufacturer, backed by over 27 years of specialized expertise. Our global footprint extends to exporting advanced machinery to over 120 countries. Annually, we produce over 3,000 sets of high-performance plastic extrusion lines, generating 500 million USD in revenue, demonstrating our significant scale and market leadership. Our capability is proven by landmark projects, including delivering the world's largest 1600mm offshore pipeline extrusion line.
In 2023, JWELL significantly enhanced its technological prowess and global standing by acquiring KAUTEX Maschinenbau, a renowned German leader in blow molding technology. This strategic integration brings decades of German precision engineering, innovation excellence, and a globally trusted brand into the JWELL family, further elevating our capabilities in complex extrusion and advanced manufacturing solutions across the board. While Kautex specialized in blow molding, their legacy of precision and quality enhances our overall engineering and service commitment. Our commitment to your success extends beyond delivery:
Trust JWELL - a proven industrial giant, now further elevated by the integration of KAUTEX's world-class engineering heritage - to deliver unmatched precision, reliability, and comprehensive support for your critical medical tubing production needs. |
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The High-Performance PVC-UH, UPVC, CPVC Pipe Extrusion Machine is a top-tier solution for manufacturers seeking efficiency, precision, and reliability. With its advanced twin-screw extruder, superior mold quality, precise cutting system, and customizable features, this machine is engineered to deliver exceptional results across various industries.
By choosing our industry-leading extrusion system, businesses can achieve higher productivity, reduced operational costs, and superior product quality. Contact us today to learn more about our solutions and get a tailored quotation!