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This production line is primarily used for manufacturing plastic sheets and panels, such as PC, PMMA (Acrylic), GPPS (General Purpose Polystyrene), HIPS (High Impact Polystyrene), and ABS (Acrylonitrile-Butadiene-Styrene). These materials are widely applied in industries such as construction, advertising, home appliances, automotive, and electronics.
Extruder→Hydraulic Changer→Melting Pump→T-die→Three Roller Calendar→Cooling Bracket→Haul-off Unit→Lengthway Cutter→
Transverse Cutter→Conveyor→Robot
1. Raw Material Vaccum Drying&Feeding System
Used for evenly mixing and drying the plastic granules and additives.
2. Extruder
Equipped with a single-screw or twin-screw extruder, depending on the material's characteristics.
3. Die Head
Transforms molten plastic into sheets or panels of desired shape and thickness through a specialized die.
4. Three roller calendar
Use high quality 42CrMo alloy steel raw materials with proper hardnedd and thick chromium coat layer,equip servo motor to automatic control.
5. Cooling rack& Protection film coatinf unit
Ensures sheet surface cooling and smooth anti-scratch when delivery.
6. Haul-off unit
Precisely keep speed in accordance with cutting machine
7. Cross cutting machine
Rolls up or stacks the finished sheets for convenient storage or transportation.
8.Belt conveyor machine
9. Stack rack
10. Electric control system
Model | Material | Products Width | Products Thickness | Extruder Type | Capacity(Max.) |
JWS130/38-2200 | PC/PMMA/GPPS/ABS | 2200mm | 1.5-10mm | Ø130/38;Ø45/30 | 500kg/h |
JWS120/38-1400 | PC/PMMA/GPPS/ABS | 1400mm | 1.5-10mm | Ø120/38 | 450kg/h |
Note: The specifications are subject to change without prior notice. |
With a high degree of automation, low energy consumption, large output and other advantages. The production line is mainly composed of high output single screw extruder, double station net changer, metering pump, mold, three rolls machine, cooling laminating device, traction, transverse and longitudinal cutting, manipulator, electrical control system, feeding system, etc.
1. Screw adopts special mixing function and high plasticizing ability design to ensure good plasticizing of plastics stable high yield extrusion;
2. Hanger die head adopts special double throttle design, which makes the thickness adjustment of the plate more accurate. Selectable with a variety of forms of hydraulic one-way net changer or double-way net changer; And non-stop double channel change network. Through efficient static mixer, melt output metering pump, to ensure that the material level stable extrusion;
3. Three roller calender adopts horizontal vertical or 45° inclined type. Adjustable lifting mode gap convenient adjustment to ensure the calender effect;
4. Combined independent roller temperature control system can effectively and accurately control temperature to ensure uniform thickness. Adopted high torque motor for winding machine. Speed and tension can be adjusted at will. With slitting and automatic speed metering, the device can accurately set the required width and length of the product.
Applicable scope of PC endurance board, PC corrugated sheet:
Garden, recreation place, decoration and the corridor pavilion; Internal and external ornaments in the commercial building, curtain wall of the modern urban building; transparent container of aviation, the windscreen before the motorcycle, the plane, the train, the steamer, the submarine, building shield, the telephone booth, advertising signpost, the advertisement of the lamp houses, the expressway and overhead way of the city partition protective screen.
PMMA board (Acrylic board/GPPS board):
Application of product: common PMMA plate is mainly used in the field of advertisement, decoration, art ware, escutcheon and specimen etc; the electroplated plate is used for plastic mirror; Light panel is used for ultra light box, flat panel display lamp of LED, poster stand and advertising decoration etc. LCD panel can be used for the display of computer and television. JWELL'S plate extrusion line is suitable for producing the PMMA or PC diffusion plate.
ABS,HIPS/GPPS Refrigerator board
It has wide application in production of refrigerator door and inner gallbladder, drawers, water dispensers, etc.
ABS/PMMA Sanitaryware plate
It is widely applied in the field of bath products, such as the bathtub, the shower cabinet, the vapor room, washing bowl, etc.
ABS/PC Baggage plate
It is mainly applied in field of draw-bar boxes, luggage cases, recreation bags, etc.
ABS,ABS + PC Car plate
It is mainly used in to produce tops of cars and buses, instrument boards, backrest, car doors, window frames, shells of the motorcycles, golf vehicles, etc.