TPU Casting Composite Film Production Machine Has Superior Strength, Wear Resistance for Sports Equipment, Inflatable Toys, Clothing

• Customization: Available
• After-sales Service: Intallation and Debugging
• Warranty: One Year
• Model NO.: JWS90/JWS120/JWS90
• Type: TPU Casting Composite Film Production Machine
• Plastic Processed: PE
• Product Type: Film Extrusion Machine
• Feeding Mode: Customize
• Assembly Structure: Integral Type Extruder
• Screw: Customize
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Exhaust
• Automation: Automatic
• Computerized: Computerized
• Winder Machine: Automatic
• PLC: Siemens
• T Die: Jc-Times or Jwell
• Gear Box: Germany Flender or Nord Brand
• Inverter: ABB
• Pressure Sensor: Italy Gefran
• Bearing: Japan NSK
• Hydraulic Electromagnetic Valve: Japan Yuken
• Length Automatic Set: Autonics
• Touch Screen: Siemens
• Products Width: 1000-3000
• Capacity: 200-500
• Products Thickness: 0.02-2
• Transport Package: Wooden
• Specification: JWS90/JWS120/JWS90
• Trademark: Jwell Brand
• Origin: China
• HS Code: 84779000
• Production Capacity: 1000pieces/Year
• Package Size: 600.00cm * 300.00cm * 200.00cm
• Package Gross Weight: 3000.000kg

Product Description

 

TPU composite fabric is a kind of composite material formed by TPU film composite on various fabrics. Combined with the characteristics of the two different materials, a new fabric is obtained, which can be used in various online composite materials such as clothing and footwear materials, sports fitness equipment, inflatable toys, etc. The production line adopts one-step casting and laminating mode. The production line has high-speed automation function, and realizes single-sided or double-sided online composite forming mode, replacing the traditional offline two-step and three-step composite forming mode, reducing product production process, greatly reducing production cost and improving production efficiency, and at the same time improving composite strength and product quality

 

Product Application

1. Packaging Industry

 Food Packaging: Used for high-barrier, oil-resistant, and low-temperature-resistant food packaging (e.g., vacuum-sealed bags, frozen food packaging).
 Pharmaceutical Packaging: Suitable for sterile packaging of medicines and medical devices, offering superior sealing and puncture resistance.
 Electronics Packaging: Provides anti-static and moisture-proof protection for delicate electronic components.

 

 

2. Automotive Industry

 Interior Materials: Applied to car seats, dashboards, and door panels for a soft touch and enhanced durability.
 Waterproof/Dustproof Films: Used as waterproof layers in doors and roofs to prevent liquid penetration and noise transmission.
 Paint Protection Films (PPF): Used for automotive clear bras, offering scratch resistance and self-healing properties to protect vehicle paint.

 

3. Textile & Apparel Industry

 Functional Clothing: Laminated onto fabrics for waterproof/breathable outdoor jackets, ski wear, and performance apparel.
 Footwear Applications: Used in shoe uppers and insoles to improve elasticity, wear resistance, and comfort.
 Protective Gear: Incorporated into industrial protective suits, firefighting gear, and medical protective clothing for flame retardancy and chemical resistance.

 

4. Medical & Hygiene Products

 Medical Dressings: Breathable and waterproof, ideal for wound care with minimal skin irritation.
 Protective Equipment: Used in medical isolation gowns and gloves with antibacterial and liquid-proof properties.
 Medical Device Packaging: Ensures long-term sterile storage of medical instruments.

 

5. Construction & Building Materials

 Waterproof Membranes: Applied in roofing and basement waterproofing projects with excellent weather resistance.
 Soundproofing Materials: Laminated onto walls or floors to enhance acoustic insulation.
 Decorative Films: Used for furniture and wall finishes, offering scratch resistance and easy cleaning.

 

6. Industrial & Electronics Applications

 Industrial Protective Films: Used for surface protection of machinery and electronics, preventing scratches and corrosion.
 Electrical Insulation Films: Suitable for flexible printed circuits (FPC) and cable sheathing, featuring high-temperature and insulation resistance.
 Screen Protectors: Used for smartphones and tablets, providing scratch and impact resistance.
 

 

 

7. Eco-Friendly & Sustainable Solutions

 Biodegradable Packaging: Some TPU variants are compostable, making them ideal for eco-friendly packaging.
 Recyclable Materials: Certain TPU films can be recycled, reducing environmental pollution.

Product Parameters

 

Extruder specification	Products width	Products thickness	Max extrusion capacity
JWS120/36	1000-3000mm	0.02-2.0mm	200-300kg/h
JWS120+JWS75	1000-3000mm	0.02-2.0mm	250-350kg/h
JWS130/36	1000-3000mm	0.02-2.0mm	300-400kg/h
JWS150/36	1000-3000mm	0.02-2.0mm	400-500kg/h

 

Detailed Photos

 

Our Advantages

Advanced Production Technology

Jwell distinguishes itself by embracing cutting - edge technology and meticulously refined processes. Leveraging state - of - the - art manufacturing techniques, Jwell engineers PVB and SGP interlayer films that exhibit unparalleled stability and unwavering reliability in terms of product quality. Each film undergoes a series of rigorous production procedures, with every parameter precisely calibrated. The utilization of advanced equipment and innovative production methods ensures that these films not only meet but often exceed the most exacting industry standards. This high - quality output renders them suitable for an extensive array of applications, from the demanding requirements of the automotive glass industry to the sophisticated needs of the architectural glazing sector.

Customised Production Capacity

Recognizing the vast spectrum of customer needs, Jwell has developed an exceptional capacity for customised production. Whether clients seek films with specific thicknesses, unique chemical formulations tailored to particular environmental conditions, or special physical properties to meet distinct functional requirements, Jwell's team of experts is well - equipped to translate these detailed specifications into reality. By engaging in in - depth consultations with customers, Jwell not only provides finished products but also offers comprehensive, end - to - end services. This includes everything from initial product design and development to post - production quality assurance, ensuring that every customer's demands are met with precision and care, thereby significantly enhancing customer satisfaction.

Strict Quality Control

Quality lies at the very heart of Jwell's production philosophy. The production journey commences with the scrupulous measurement and painstaking mixing of raw materials, where only the highest - grade substances are selected and combined in exact proportions. The subsequent extrusion moulding process, carried out under precisely controlled high - temperature and high - pressure conditions, is closely monitored to ensure the uniform formation of the film structure. Every aspect of this process, from the temperature and pressure settings to the speed of extrusion, is meticulously adjusted to achieve the desired product characteristics. Finally, at the cutting stage, state - of - the - art cutting equipment is employed to ensure that each film is cut to the exact dimensions required, with minimal deviation. This unwavering attention to detail at every step of the production process guarantees that every PVB and SGP interlayer film produced by Jwell adheres to the most stringent quality standards, resulting in top - tier products that are trusted by customers worldwide.

Professional Technical Support

Backed by a highly skilled and experienced professional technical team, Jwell is committed to providing comprehensive technical support to its customers. The team, consisting of experts in materials science, film production technology, and application engineering, is always on standby to offer valuable advice. Whether it's guiding customers in making the most suitable product selections based on their specific application scenarios, providing on - site assistance during product installation to ensure proper implementation, or troubleshooting any issues that may arise during product usage, the team's technical acumen and problem - solving capabilities are second to none. This in - depth technical support not only helps customers optimally utilize Jwell's products but also maximizes the long - term benefits they can derive from these products, further solidifying Jwell's position as a reliable partner in the industry.

Perfect After - sales Service

Jwell takes great pride in its comprehensive and flawless after - sales service guarantee system. In the event that customers encounter any difficulties or challenges during the use of Jwell's products, they can rest assured that prompt and effective solutions are just a phone call or an email away. The dedicated after - sales service team is available around the clock to respond to customer inquiries, conduct on - site inspections if necessary, and work closely with customers to resolve any issues in a timely and efficient manner. This customer - centric approach to after - sales service ensures that customers enjoy a worry - free experience throughout the entire product lifecycle, thereby fostering long - term and mutually beneficial relationships between Jwell and its customers.

 

Company Profile

 

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