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Aluminum plastic composite panel called ACP in short, composed by aluminum foil and polyethylene, adopting thermo coating technology to produce this new construction material. It is widely used for construction wall, outer door decoration as well as advertising and inner door decoration. Combining traditional processing technology and practical experience, JWELL develops high speed flame retardant grade ACP board. the maximun output can be 2500kg/h, line speed is 10m/min, width is 900-2000mm, aluminum foil thickness is more than 0.18mm. Also, we are supplying normal ACP line with output range 500-800kg/h, maxim line speed 5m/min, suitable product width 900-1560mm, aluminum foil thickness 0.06-0.5mm.
High-speed aluminum-plastic composite panel production equipment is an integrated production line combining mechanical, electrical, thermal, and automation control technologies, specifically designed for manufacturing new decorative materials composed of surface-treated aluminum foil and polyethylene (PE) core layers bonded through thermal lamination. This equipment represents the cutting-edge level of plastic composite panel manufacturing technology, with a design philosophy that balances high-efficiency production and quality control, meeting the growing demand for large-scale, high-quality decorative materials in the construction industry.
Aluminum-plastic composite panels, as lightweight yet high-strength architectural decorative materials, typically consist of fluorocarbon or polyester-coated aluminum foil as the surface layer and polyethylene as the core layer, produced through precision thermal lamination. Their unique "sandwich" structure provides excellent flatness, weather resistance, and mechanical properties, making them an ideal choice for modern building facades, exterior wall decoration, and interior design. High-speed aluminum-plastic composite panel production equipment is the key machinery enabling the industrial-scale manufacturing of this material.
A complete high-speed aluminum-plastic composite panel production line consists of multiple functional modules that work in coordination to ensure continuous production and stable product quality.
The extrusion system, as the core of the production line, typically employs a specially designed single-screw extruder equipped with a high-torque motor and precision temperature control. In JWELL's JWELLXPE series production line, the extruder screw diameter can reach 150 mm, with a length-to-diameter ratio of 35:1 and a main motor power of up to 185 kW, achieving an extrusion output of 600 kg/h. This design takes into account the use of recycled materials, optimizing the screw structure to improve plasticizing efficiency and mixing performance.
The lamination system, another critical component, includes an aluminum foil unwinding device, surface treatment unit, thermal lamination unit, and cooling and shaping section. This system utilizes advanced temperature and pressure control technology to ensure optimal peel strength between the aluminum foil and PE core layer. Modern high-speed production lines commonly employ multi-stage heating and air pressure balancing technology, making the lamination process more uniform and stable while significantly improving product flatness and dimensional accuracy.
The traction and cutting system is responsible for precisely cutting the continuously formed composite panels to set lengths. High-speed production lines are typically equipped with servo-driven traction devices and CNC flying saws, achieving a cutting accuracy of ±0.5 mm at line speeds of up to 10 m/min. This system also integrates automatic stacking functions, greatly reducing manual intervention and improving overall automation levels.
The automation control system, acting as the "brain" of the entire production line, uses PLCs and touchscreen HMIs to enable full-process monitoring from raw material feeding to finished product stacking. Modern control systems also feature remote diagnostics and data analysis capabilities, allowing real-time equipment monitoring and fault warnings through IoT technology, significantly enhancing intelligent production management.
| Model | Products width(mm) | Products thickness(mm) | Design max capacity(kg/h) |
| JWS170/35 | 900-1220 | 1-6 | 500-600 |
| JWS180/35 | 900-1560 | 1-6 | 700-800 |
| SJZ85/170 | 900-2000 | 1-6 | 1000-1200 |
| SJZ95/203 | 900-2000 | 1-6 | 1200-1600 |
| JWP135/48 | 900-2000 | 2-6 | 1600-2500 |
Aluminum-plastic composite panels (ACP) produced by this equipment are widely used in construction, advertising, transportation, and interior decoration due to their lightweight, high strength, weather resistance, and workability. Key applications include:
High-rise building facades: Excellent weather/UV resistance for offices, hotels, shopping malls
Energy-efficient buildings: Some panels use thermal insulation cores to improve energy performance
Stone/metal imitation: Cost-effective alternative to natural materials through special coatings
Ceilings & wall panels: Smooth surfaces with diverse colors for premium spaces
Partitions & column wraps: Customizable designs for architectural features
Fire-rated applications: Flame-retardant (FR-grade) cores for public spaces
Outdoor billboards: Long-lasting performance for bus stops/displays
Exhibition systems: Lightweight structures for trade shows
LED sign backings: Flat surfaces for illuminated lettering
Rail stations: Walls/ceilings in subways/high-speed rail hubs
Marine/auto interiors: Weight-saving solution for vehicles
Noise barriers: Sound-absorbing versions for highways
Electronics housings: EMI shielding for control panels
Clean rooms: Hygienic surfaces for pharma/food plants
Modular construction: Quick-assembly temporary structures
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