PC/PMMA Optical Sheet Extrusion Machine with Precise Calender System Used for Automotive Industry, Film Switch of Electronics, LCD for Computer, Mobile

• Customization: Available
• After-sales Service: Intallation and Debugging
• Warranty: One Year
• Model NO.: JWS100-1300, JWS120-1500
• Type: High Efficient Sheet Extrusion Machine
• Plastic Processed: PP/PS
• Product Type: Sheet Extrusion Machine
• Feeding Mode: Customize
• Assembly Structure: Integral Type Extruder
• Screw: Customize
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Exhaust
• Automation: Automatic
• Computerized: Computerized
• Winder Machine: Automatic
• PLC: Siemens
• T Die: Jc-Times or Jwell
• Gear Box: Germany Flender or Nord Brand
• Inverter: ABB
• Pressure Sensor: Italy Gefran
• Bearing: Japan NSK
• Hydraulic Electromagnetic Valve: Japan Yuken
• Length Automatic Set: Autonics
• Touch Screen: Siemens
• Production Thickness: 0.125-2mm
• Max Extrusion Capacity(Kg/H): 250-450
• Transport Package: Wooden
• Specification: JWS120-1000 JWS130A-1000 JWS130B-1000
• Trademark: Jwell Brand
• Origin: China
• HS Code: 84779000
• Production Capacity: 1000pieces/Year
• Package Size: 500.00cm * 300.00cm * 200.00cm
• Package Gross Weight: 3000.000kg

Product Description

 

PC/PMMA Optical Sheet Extrusion Line To meet the demands of market, JWELL supply customer PC/PMMA optical sheet extrusion lines with advanced technology, the screws are specially designed according to the rheological property of raw material, precise melt pump system and T-die, which makes the extrusion melt is even and stable and the sheet has excellent optical performance. Precise calender system guarantees the mechanical & physical properties of sheets. It is mainly used in automotive industry, film switch of electronics, LCD for computer, mobile, sunglass, helmet,special printing, medicine packing and so on areas.

 

Product Application

1. Electronic Display Industry

• Liquid Crystal Displays (LCDs):
  Used in LCD backlight modules, light guide plates, and diffuser plates, providing high light transmittance and uniform light distribution.

• Touchscreens:
  Used as a substrate or protective layer for touchscreens, offering high hardness, scratch resistance, and impact resistance.

• Smartphone and Tablet Screens:
  Used for screen protectors or display panels, delivering high clarity and durability.

 

2. Lighting Industry

• LED Lighting:
  Used for LED lamp covers, light guide plates, and reflector panels, featuring high light transmittance and heat resistance.

• Advertising Lightboxes:
  Used for lightbox panels, providing uniform light distribution and excellent weather resistance.

 

3. Automotive Industry

• Vehicle Light Covers:
  Used for car headlights, taillights, and interior lighting covers, offering high transparency, high-temperature resistance, and UV resistance.

• Dashboard Panels:
  Used for automotive dashboard display panels, providing high clarity and impact resistance.

  

  

  

   

 

4. Construction Industry

• Skylights and Windows:
  Used for building skylights, windows, and transparent roofs, offering high light transmittance and excellent weather resistance.

• Decorative Panels:
  Used for indoor and outdoor decorative panels, combining aesthetics with functionality.

 

5. Household Appliances

• Appliance Panels:
  Used for control panels of refrigerators, washing machines, microwaves, and other appliances, featuring high transparency and durability.

• Lighting Fixtures:
  Used for lampshades or diffuser plates of desk lamps, pendant lights, and other lighting fixtures.

 

6. Medical Field

• Medical Equipment Panels:
  Used for display panels or protective covers of medical devices, providing high transparency and chemical corrosion resistance.

• Optical Instruments:
  Used for transparent components of microscopes, endoscopes, and other optical instruments.

 

7. Advertising and Display

• Billboards and Display Stands:
  Used for high-end billboards, display stands, and signage, offering high transparency and weather resistance.

• Display Cabinets:
  Used for mall display cabinets, museum exhibit cases, and more, combining aesthetics with functionality.

 

8. Other Applications

• Protective Face Shields:
  Used for industrial protective face shields or safety goggles, providing high transparency and impact resistance.

• Optical Lenses:
  Used for lenses or protective covers of cameras, telescopes, and other optical devices.

Product Parameters

 

Model	Extruder model	Products width(mm)	Product thickness(mm)	Capacity(kg/h)
JWS100-1300	JWS100/38	1000	0.125-1.2	250
JWS120-1500	JWS120/38	1200	0.175-2	450

 

Detailed Photos

 

   

 

Our Advantages

Advanced Production Technology

Jwell distinguishes itself by embracing cutting - edge technology and meticulously refined processes. Leveraging state - of - the - art manufacturing techniques, Jwell engineers PVB and SGP interlayer films that exhibit unparalleled stability and unwavering reliability in terms of product quality. Each film undergoes a series of rigorous production procedures, with every parameter precisely calibrated. The utilization of advanced equipment and innovative production methods ensures that these films not only meet but often exceed the most exacting industry standards. This high - quality output renders them suitable for an extensive array of applications, from the demanding requirements of the automotive glass industry to the sophisticated needs of the architectural glazing sector.

Customised Production Capacity

Recognizing the vast spectrum of customer needs, Jwell has developed an exceptional capacity for customised production. Whether clients seek films with specific thicknesses, unique chemical formulations tailored to particular environmental conditions, or special physical properties to meet distinct functional requirements, Jwell's team of experts is well - equipped to translate these detailed specifications into reality. By engaging in in - depth consultations with customers, Jwell not only provides finished products but also offers comprehensive, end - to - end services. This includes everything from initial product design and development to post - production quality assurance, ensuring that every customer's demands are met with precision and care, thereby significantly enhancing customer satisfaction.

Strict Quality Control

Quality lies at the very heart of Jwell's production philosophy. The production journey commences with the scrupulous measurement and painstaking mixing of raw materials, where only the highest - grade substances are selected and combined in exact proportions. The subsequent extrusion moulding process, carried out under precisely controlled high - temperature and high - pressure conditions, is closely monitored to ensure the uniform formation of the film structure. Every aspect of this process, from the temperature and pressure settings to the speed of extrusion, is meticulously adjusted to achieve the desired product characteristics. Finally, at the cutting stage, state - of - the - art cutting equipment is employed to ensure that each film is cut to the exact dimensions required, with minimal deviation. This unwavering attention to detail at every step of the production process guarantees that every PVB and SGP interlayer film produced by Jwell adheres to the most stringent quality standards, resulting in top - tier products that are trusted by customers worldwide.

Professional Technical Support

Backed by a highly skilled and experienced professional technical team, Jwell is committed to providing comprehensive technical support to its customers. The team, consisting of experts in materials science, film production technology, and application engineering, is always on standby to offer valuable advice. Whether it's guiding customers in making the most suitable product selections based on their specific application scenarios, providing on - site assistance during product installation to ensure proper implementation, or troubleshooting any issues that may arise during product usage, the team's technical acumen and problem - solving capabilities are second to none. This in - depth technical support not only helps customers optimally utilize Jwell's products but also maximizes the long - term benefits they can derive from these products, further solidifying Jwell's position as a reliable partner in the industry.

Perfect After - sales Service

Jwell takes great pride in its comprehensive and flawless after - sales service guarantee system. In the event that customers encounter any difficulties or challenges during the use of Jwell's products, they can rest assured that prompt and effective solutions are just a phone call or an email away. The dedicated after - sales service team is available around the clock to respond to customer inquiries, conduct on - site inspections if necessary, and work closely with customers to resolve any issues in a timely and efficient manner. This customer - centric approach to after - sales service ensures that customers enjoy a worry - free experience throughout the entire product lifecycle, thereby fostering long - term and mutually beneficial relationships between Jwell and its customers.

 

Company Profile

 

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