Jwell Cfrt Thermoplastic Laminate Composite Plate Extrusion Machine for Lightweight, High-Strength Automotive and Aerospace Applications

• Customization: Available
• After-sales Service: 24-48h Response.on-Site Installation & Testing
• Warranty: 1 Year
• Model NO.: JW-3000
• Type: Board Extruder
• Plastic Processed: PE
• Product Type: Extrusion Molding Machine
• Feeding Mode: Multiple Feed
• Screw: Multi-Screw
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Exhaust
• Automation: Automatic
• Computerized: Computerized
• Customized: Customized
• Condition: New
• Dryer: Shini
• Screw Brand: Jinhailuo
• T Die: Jc-Times or Jwell
• Control System: Siemens PLC Control
• Servo Motor: Siemens
• Gearbox: Guomao
• Dehumidifier: Shini
• Melt Pump: Maag/Nordson
• Calender Roller: Alloy Steel
• Model: Jw-3000
• Extruder Specification: Jw-3000
• Product Thickness: 8-30mm
• Max Extrusion Capacity: 5m/Min
• Transport Package: Packaging
• Specification: 3ton
• Trademark: CE
• Origin: China
• HS Code: 847780
• Production Capacity: 384

Product Description

Product Description

• High-Strength and Lightweight Materials: The CFRT Thermoplastic Laminate Composite Plate Extrusion Line produces composite plates from continuous fiber-reinforced tapes. These thermoplastic composites have excellent mechanical and physical properties, offering significantly lighter weight compared to traditional materials. The overall density of the produced plate is only 1/5 that of steel and 1/2 that of aluminum, making it ideal for applications where weight reduction is crucial.

• Uniform Heating and Cooling Process: The extrusion line features an integrated heating and cooling system. The upper and lower conveyor belts transmit pressure evenly, ensuring that the composite material is uniformly heated and cooled during the production process. This results in a smooth, wrinkle-free surface and high-quality composite material that meets stringent requirements for mechanical properties and aesthetics.

• Customizable Production Parameters: The process allows for flexibility in terms of heating zones, cooling zone length, and the number of pressing rollers. This customization ensures that the final product meets specific technological requirements. Adjustments to the clearance between the upper and lower belts ensure consistent material thickness and quality.

• Continuous Operation with Precision: The system is designed for continuous production, ensuring high efficiency and productivity. The precision of the process guarantees that the composite plates have excellent surface smoothness, minimal wrinkles, and uniform material distribution.

• Recyclable and Sustainable: The CFRT composite material is a thermoplastic composite, which means it is recyclable, contributing to sustainability efforts in various industries. The material can be reused and reshaped without losing its core mechanical properties.

• Exceptional Mechanical Properties: The thermoplastic laminate composite plates produced are characterized by high strength, rigidity, impact resistance, and superior durability. These properties make the material ideal for high-performance applications such as automotive interior and exterior trims, aerospace components, transportation logistics, and sports leisure products.

• Advanced Manufacturing Technology: The extrusion line incorporates advanced technology for continuous fiber impregnation and lamination. The process ensures the consistent quality and high-performance characteristics of the composite plates, making them suitable for a wide range of industrial applications.

• Ideal for Automotive and Aerospace Applications: The CFRT composite plates are perfect for use in lightweight and durable components required in industries such as automotive and aerospace. They provide superior mechanical strength without compromising on weight, contributing to improved fuel efficiency and enhanced safety in vehicles and aircraft.

• Customization for Different Applications: The system offers flexibility to adapt the composite plate production to different material specifications, such as thickness, fiber content, and resin types. This allows for targeted applications across various industries, from automotive panels to high-performance aerospace components.

This CFRT Thermoplastic Laminate Composite Plate Extrusion Line offers a high-efficiency, customizable solution for producing lightweight, high-strength, and durable thermoplastic composite plates. It is ideal for industries such as automotive, aerospace, and construction, where weight reduction and material performance are key priorities.

Product Parameters

Model	Belt width	Products width	Products Thickness	Heating Length	Line Speed	Heating Mode
JW-1200	1200mm	600-1000mm	8-50mm	1500mm	5m/min	Electric Heating Oil Heating
JW-1700	1700mm	900-1440mm	8-50mm	1500mm	5m/min	Electric Heating Oil Heating
JW-2300	2300mm	1440-1850mm	8-50mm	2500-3000mm	5m/min	Electric Heating Oil Heating
JW-2700	2700mm	1850-2400mm	8-50mm	2500-3500mm	5m/min	Electric Heating Oil Heating
JW-3000	2700mm	2200-2700mm	8-30mm	2500-4000mm	5m/min	Electric Heating Oil Heating

All our machines are fully customizable to meet the unique requirements and specifications of our clients, ensuring tailored solutions for every need.
 

Machine List

♦Extruder part
♦Screen changer, metering pump, die head
♦Die head hoisting mechanism
♦Online thickness gauge
♦Online defect detection (customer optional)
♦Transition cooling bracket, traction
♦Traction trimming and tilting unit
♦Automatic winding unit
♦Automatic unloading unit
♦Electrical control system
♦Water chiller. mold temperature unit

Company Profile

FAQ PART ONE:

RFQ1: How many electric, water, air need for the machines?
Jwell : We supply the whole layout for the extrusion project including workshop details.

RFQ2: Can I operate machine if don't have experienced engineers?
Jwell:we can send enough engineers to customer's factory in short-time  (5-15days), and also customer can send engineer to JWELL factory for training to get skills of machine operation and maintaining. 

RFQ3:Can we do quality checking and test running before shipment?
Jwell: 100% confirm, run and test machines before shipment with quality assurance.

RFQ4: Is it safe to use JWELL machine?
JWELL: Yes, JWELL company apply ISO and 6S production management, we carry out CE,  UL quality and safety international standards.

RFQ5: How can we get spare part?
JWELL:we adopt International Brand that customer can find it in everywhere, such as Siemens, Sneider, Omron, Delixi etc, or send parts by DHL, Fedex, TNT express or by air.



FAQ PART TWO:

Q1. Is Jwell Machinery a Manufacturer? 
A1: Yes, all key components of the extrusion line are made by JWELL.
We own 8 manufacturing bases and sales center in Shanghai, Haining ,Suzhou, Changzhou, Zhou Shan, Chuzhou, Foshan,Quanjiao China. 
Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo. After more than 40 years development, 
JWELL is one of the biggest extrusion machine supplier in China with 300design&test engineer, 3000 employees. 
Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us. 

Q2: How many brands does Jwell Machinery own? 
JWELL: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN
Are our Trade Marks. 

Q3: If we don't find what we need from your website, What should we do? Do you make extrusion lines as per
Customers' specific requirement? 
JWELL: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed
Requirements by email. We will check if we can develop them. We develop new machinery every month, and
Some of them may not yet be updated on our website. 

Q4: How do you ensure your machinery and service quality? 
JWELL: Our machines taking the European standards and follow the Germany type of business, we cooperation with
International famous brands Siemens Sneider Flender Omron ABB WEG Falk FUJI etc. Our company continuously
Imports over 1000 international first-class high precision processing equipment such as multistage machining centers, 
CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification, 
IS09001 and 2008 quality management system. And we have 12 months quality warranty time. We testing the
Machine performances before each delivery. Jwell service engineers will always be here for anything you needed. 

Q5: How can I order and make payments? 
JWELL: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and
Proforma Invoice to you. You can pay via TT bank transfer, LC as you like. 

Q6: If we find your bank account or email different as before, how should we respond? 
JWELL: Please don't send the payment and double check with us before arrange payment (Bank details will be listed in
Every piece of proforma invoice. ) " ". 

Q7: How long is the delivery date? 
JWELL: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment. 

Q8: What is your Minimum Order Quantity? 
JWELL: One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical
Innovation or improvements for your future purchasing plan. 
Q9: What is your production capacity? 
JWELL: We produce more than 2000 advanced extrusion lines every year world wide. 

A10: What about shipping? 
JWELL: We can send the small spare parts by air express for urgent matter. And the complete production line by sea
To save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest
Port is China Shanghai, Ningbo port, which is convenient for maritime transportation...

Q11: Is there any pre-after sale service? 
JWELL: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing
Engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing, 
Operation and maintenance service for a life time. 

Q12: Are our business& money safe with Jwell Machinery? 
JWELL: Yes, your business is safe and your money is safe. If you check China company blacklist, you will see that it is
Not contain our name as we never crook our customer before.