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1. Main Components
Extruder: The core equipment responsible for heating, plasticizing, and extruding PVC raw materials. It is typically equipped with a high-precision temperature control system to ensure stable extrusion.
Mold: Designed according to product requirements, it determines the shape, thickness, and surface texture of the decoration sheets.
Cooling System: Used to rapidly cool the extruded PVC sheets, ensuring proper shaping and preventing deformation.
Haul-off Unit: Uniformly pulls the sheets to ensure consistent thickness and width.
Cutter: Cuts the sheets to the desired length, available in both automatic and manual versions.
Winder or Stacker: Collects the finished products. A winder is used for rolled products, while a stacker is used for sheet products.
Control System: Automatically controls the entire production line to ensure efficient and stable operation.
2. Workflow
Raw Material Preparation: Mix PVC raw materials and additives uniformly.
Extrusion Molding: The raw materials are heated and plasticized in the extruder, then extruded through the mold to form sheets.
Cooling and Shaping: The extruded sheets are rapidly cooled and shaped by the cooling system.
Haul-off and Cutting: The haul-off unit pulls the sheets evenly, and the cutter cuts them to the required length.
Winding or Stacking: The finished products are collected using a winder or stacker.
3. Technical Features
High Efficiency and Stability: Automated control ensures high production efficiency and stable operation.
High Precision: Temperature control and haul-off systems ensure precise product dimensions and thickness.
Flexibility: By changing molds, a variety of specifications and textures of decoration sheets can be produced.
Energy-saving and Eco-friendly: Energy-efficient design reduces power consumption and waste.
Technical parameters | |||||
Model
|
Extruder model | Products width (mm) | Products thickness (mm) | Main motor power (kw) | Designed extrusion output (kg/h) |
SJZ80/156-1500 | SJZ80/156 | 1220 | 0.2-3.0 | 75 | 350 |
SJZ92/188-2200 | SJZ92/188 | 2000 | 1.0-3.0 | 110 | 550 |
Note: nformations isted above are for reterence onlv, the production ine can be desianed ov customer's reauirements. |
JWELL is a global supplier of complete solutions on extrusion technology.
Oriented from Shanghai, JWELL Mlachinery Co., Ltd is the largest manufacturer of extrusion machinery in China, its 8production bases are located in Jiading District of Shanghai, Zhoushan City of Zhejiang Province, Taicang city of jiangsuProvince, Liyang City of Jiangsu Province, Haining city of Zhejiang province,Chuzhou City of AnHui Province, Quaniao cityof AnhuiProvince and Thailand. Totally covering areas more than 1,000,000 square meters.t has more than 3000staffs, about 580 technicals and managing staffs with over 500 national patents, We produce more than 3000 advancedextrusion lines every year, which were exported to 120 countries and regions over the world.