Jwell-High Speed/Mirror Finish/Alucobest/Wood Plastic/Facade/Building Aluminum Composite Panel Production Line/Extrusion Line for Advertising

Product Description

Product Description

JWELL-High Speed Aluminum Plastic Composite Panel Extrusion Line

Jwell high-speed aluminum plastic composite (ACP) panel production line is a specialized manufacturing system designed to produce ACP panels efficiently. ACP panels consist of two thin layers of aluminum sheets bonded to a non-aluminum core, often polyethylene (PE) or mineral-filled core, offering durability, flexibility, and aesthetic appeal. These panels are widely used in building facades, interior cladding, signage, and other applications.
 

Combining traditional processing technology and practical experience, JWELL develops high speed flame retardant grade ACP board. the maximun output can be 2500kg/h, line speed is 10m/min, width is 900-2000mm, aluminum foil thickness is more than 0.18mm.

Also, we are supplying normal ACP line with output range 500-800kg/h, maxim line speed 5m/min, suitable product width 900-1560mm, aluminum foil thickness 0.06-0.5mm.

 

JWELL is the leader of China's plastic extrusion industry and has many years of experience in making Hollow  Sheet production line, which can be specially customized according to customer's needs.

 

Performance and advantages

1. Raw Material Feeding System:

  - Aluminum Coil Feeders: Aluminum coils are fed into the production line through unwinding systems. These feeders ensure a continuous supply of aluminum sheets.

  - Core Material Feeders: The core material, typically in granulated form (e.g., PE), is feed into extruders for melting and preparation.

 

2. Extrusion and Coating System:

  - Extruders: The core material is melted and extruded into a flat sheet. Multiple extruders can be used to co-extrude different layers or core materials.

  - Coating Stations: Aluminum sheets are cleaned and coated with adhesive or primer to enhance bonding with the core material. This can include chemical treatments and application of coupling agents.

 

3. Pre-Treatment System:

  - Cleaning and Pre-Treatment Units: Aluminum coils undergo cleaning, degreasing, and surface treatment to remove impurities and enhance adhesion.

  - Pre-Heating Ovens: Aluminum sheets are pre-heated to ensure optimal bonding conditions with the core material.

 

4. Composite Lamination:

- Hot Pressing and Laminating Units: The aluminum sheets and the extruded core material are combined in a lamination process. This typically involves hot pressing to bond the layers together under high pressure and temperature.

  - Cooling Presses: After lamination, the composite panels pass through cooling presses to solidify and stabilize the bond.

5. Rolling and Cutting:

  - Edge Trimming: The edges of the composite panels are trimmed to achieve the desired width and ensure smooth edges.

  - Cutting Systems: The continuous composite sheet is cut into panels of specified sizes using high-precision cutting systems.

 

6. Surface Finishing:

  - Protective Film Application: A protective film is applied to the surface of the panels to prevent damage during handling and installation.

  - Surface Treatment and Coating: Panels may undergo additional surface treatments, including painting or coating, to achieve the desired finish and enhance durability.

 

7. Quality Control and Inspection:

  - Thickness and Flatness Measurement: Online measurement systems continuously monitor panel thickness and flatness to ensure consistent quality.

  - Surface Inspection: Automated inspection systems check for surface defects and ensure the aesthetic quality of the panels.

 

8. Packaging and Storage:

  - Stacking and Packaging: Finished panels are stacked and packaged for transportation and storage. Protective measures are taken to prevent damage during transit.

  - Warehouse Management: Efficient storage systems ensure organized inventory management and easy access for shipping.

 

Application photos

- Building Facades: Used for exterior cladding to enhance aesthetics and protect against weather elements.

- Interior Cladding: Suitable for interior walls and ceilings, offering a modern and clean appearance.

- Signage: Widely used in advertising and signage due to their smooth surface and easy-to-clean properties.

- Furniture and Fixtures: Utilized in furniture design and fixtures for their lightweight and aesthetic appeal.

 

Jwell high-speed aluminum plastic composite panel production line is a crucial technology for producing high-quality, durable, and aesthetically pleasing panels used in various construction and design applications.

 

Technical parameters

Technical parameters
Model	Products width(mm)	Products thickness(mm)	Capacity(kg/h)
JWS170/35	900-1220	1-6	500-600
JWS180/35	900-1560	1-6	700-800
SJZ85/170	900-2000	1-6	1000-1200
SJZ95/203	900-2000	1-6	1200-1600
JWP135/48	900-2000	2-6	1600-2500
Note: nformations isted above are for reterence onlv, the production ine can be desianed ov customer's reauirements.

packaging&Shipping

In order to ensure the integrity of the goods in long-distance transportation, to avoid damage to the goods in sea transportation and corrosion of the sea water to the goods, to avoid damage in the process of freight transportation, we use the outer package-wooden box and the inner package-plastic wrap packaging to ensure the safety of the goods.If you have special needs, you can also tell us, we will do our best to do and let you rest assured

Company Profile

JWELL is a global supplier of complete solutions on extrusion technology.
Oriented from Shanghai, JWELL Mlachinery Co., Ltd is the largest manufacturer of extrusion machinery in China, its 8production bases are located in Jiading District of Shanghai, Zhoushan City of Zhejiang Province, Taicang city of jiangsuProvince, Liyang City of Jiangsu Province, Haining city of Zhejiang province,Chuzhou City of AnHui Province, Quaniao cityof AnhuiProvince and Thailand. Totally covering areas more than 1,000,000 square meters.t has more than 3000staffs, about 580 technicals and managing staffs with over 500 national patents, We produce more than 3000 advancedextrusion lines every year, which were exported to 120 countries and regions over the world.

Jiangsu Jwell Intelligent Machinery Co., Ltd. is a high-tech manufacturer dedicated to the research, development and manufacture of plastic extrusion equipment. Our main products are all kinds of plastic sheet, plate, film extrusion equipment. We not only have professional R&D team, experienced technicians, but also advanced production and processing base and standardized assembly workshop. Our customers are all over China as well as overseas countries and regions. Based on the enterprise spirit of "Excellent Quality, Perfect All", we are constantly exploring the new field of extrusion.