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| After-sales Service: | 12 Months |
| Warranty: | 12 Months |
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1. Raw Material Feeding System:
- Aluminum Coil Feeders: Aluminum coils are fed into the production line through unwinding systems. These feeders ensure a continuous supply of aluminum sheets.
- Core Material Feeders: The core material, typically in granulated form (e.g., PE), is feed into extruders for melting and preparation.
2. Extrusion and Coating System:
- Extruders: The core material is melted and extruded into a flat sheet. Multiple extruders can be used to co-extrude different layers or core materials.
- Coating Stations: Aluminum sheets are cleaned and coated with adhesive or primer to enhance bonding with the core material. This can include chemical treatments and application of coupling agents.
3. Pre-Treatment System:
- Cleaning and Pre-Treatment Units: Aluminum coils undergo cleaning, degreasing, and surface treatment to remove impurities and enhance adhesion.
- Pre-Heating Ovens: Aluminum sheets are pre-heated to ensure optimal bonding conditions with the core material.
4. Composite Lamination:
- Hot Pressing and Laminating Units: The aluminum sheets and the extruded core material are combined in a lamination process. This typically involves hot pressing to bond the layers together under high pressure and temperature.
- Cooling Presses: After lamination, the composite panels pass through cooling presses to solidify and stabilize the bond.
5. Rolling and Cutting:
- Edge Trimming: The edges of the composite panels are trimmed to achieve the desired width and ensure smooth edges.
- Cutting Systems: The continuous composite sheet is cut into panels of specified sizes using high-precision cutting systems.
6. Surface Finishing:
- Protective Film Application: A protective film is applied to the surface of the panels to prevent damage during handling and installation.
- Surface Treatment and Coating: Panels may undergo additional surface treatments, including painting or coating, to achieve the desired finish and enhance durability.
7. Quality Control and Inspection:
- Thickness and Flatness Measurement: Online measurement systems continuously monitor panel thickness and flatness to ensure consistent quality.
- Surface Inspection: Automated inspection systems check for surface defects and ensure the aesthetic quality of the panels.
8. Packaging and Storage:
- Stacking and Packaging: Finished panels are stacked and packaged for transportation and storage. Protective measures are taken to prevent damage during transit.
- Warehouse Management: Efficient storage systems ensure organized inventory management and easy access for shipping.
- Building Facades: Used for exterior cladding to enhance aesthetics and protect against weather elements.
- Interior Cladding: Suitable for interior walls and ceilings, offering a modern and clean appearance.
- Signage: Widely used in advertising and signage due to their smooth surface and easy-to-clean properties.
- Furniture and Fixtures: Utilized in furniture design and fixtures for their lightweight and aesthetic appeal.
Jwell high-speed aluminum plastic composite panel production line is a crucial technology for producing high-quality, durable, and aesthetically pleasing panels used in various construction and design applications.
| Technical parameters | |||
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Model
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Products width(mm)
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Products thickness(mm)
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Capacity(kg/h)
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JWS170/35
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900-1220
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1-6
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500-600
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JWS180/35
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900-1560
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1-6
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700-800
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SJZ85/170
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900-2000
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1-6 |
1000-1200
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SJZ95/203
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900-2000
|
1-6 |
1200-1600
|
| JWP135/48 | 900-2000 | 2-6 | 1600-2500 |
| Note: nformations isted above are for reterence onlv, the production ine can be desianed ov customer's reauirements. | |||
JWELL is a global supplier of complete solutions on extrusion technology.
Oriented from Shanghai, JWELL Mlachinery Co., Ltd is the largest manufacturer of extrusion machinery in China, its 8production bases are located in Jiading District of Shanghai, Zhoushan City of Zhejiang Province, Taicang city of jiangsuProvince, Liyang City of Jiangsu Province, Haining city of Zhejiang province,Chuzhou City of AnHui Province, Quaniao cityof AnhuiProvince and Thailand. Totally covering areas more than 1,000,000 square meters.t has more than 3000staffs, about 580 technicals and managing staffs with over 500 national patents, We produce more than 3000 advancedextrusion lines every year, which were exported to 120 countries and regions over the world.
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