Horizontal Pressure Water Cooling Double Wall Corrugated Production Line
Jwell's newly developed horizontal double-wall corrugated production line is a second-generation horizontal pressure water cooling production line, which is independently developed on the basis of domestic and international advanced tech-nologies. It has more than ten invention patents.
There are a variety of types of extruders to choose, which can achieve the production of various HDPE, PP pipe, also can meet the production demand of single-wall corrugated pipe.
1.Sizing sleeve is made of aluminum alloy, and the surface is wear-resistant. The tube waveform can be calculated by special software program, and the ring stiffness can be obtained at the same weight.
2.The sliding base of forming machine is geared and equipped with large size needle roller bearing, which improves the bearing capacity of the sliding base. More stable operation, longer life.
3.Production line is fixed center height, and there is no need to adjust again when changing model.
4.Common production line modules with different specifications. Quick unloading module design makes module loading and unloading convenient and fast. The unique internal module cooling design enables the cooling water to flow rapidly. Internal module realizes the rapid cooling and shaping of pipes. The main drive is driven by a servo motor, which can realize stable and accurate operation.
5.Using advanced PLC and color LCD control system, which can be adjusted by single machine, linkage of all lines, simple operation, stable and reliable production, high degree of automation, automatic fault alarm.
Type |
JWBW-150 |
JWBW-300 |
JWBW-600 |
JWBW-800 |
JWBW-1000 |
JWBW-1200 |
JWBW-1600 |
Diameter(mm) |
Ø40~Ø150 |
Ø100~Ø300 |
Ø100~Ø600 |
Ø200~Ø800 |
Ø300~Ø1000 |
Ø400~Ø1200 |
Ø800~Ø1600 |
Speed(m/min) |
Max 15 |
Max 7.5 |
Max 5.5 |
Max 4.2 |
Max 3.8 |
Max 2 |
Max 0.8 |
Total Power (kw) |
270 |
340 |
490 |
615 |
795 |
890 |
1110 |
Product Line Length and Width |
28m*4.5m |
30m*6m |
34m*6m |
38m*8m |
38m*8.5m |
38m*9m |
42m*9.5m |
Intelligent logistics
Logistics software and hardware integrated application of intelligent logistics to remind, reduce logistics bottleneck, improve logistics delivery precision rate, reduce shutdown stop.
Jwell was founded in 1997, China Plastics Machinery Industry Association vice president unit, plastic extrusion equipment, chemical fiber spinning complete sets of equipment manufacturers,The production bases of Jwell company cover about 700,0000 square meters and are consisted with 7 parts, which are located in Jiading district of Shanghai where the head office of the company locates, Haining and Zhoushan City of Zhejiang Province, Taicang City and Liyang City of Jiangsu Province,Foshan City of Guangdong Province and Thailand. , the company has 26 professional companies and nine large-scale gold processing plants and three heat treatment nitriding plants, with an annual output of 3000 + (sets) sets of high-grade plastic extrusion production lines and other complete sets of equipment, marketing in more than 120 countries and regions. Jwell has a high-quality R and D Team and an experienced team of mechanical and Electrical Commissioning Engineers, as well as an advanced machining base and Standard Assembly Workshop. Entrepreneurial Spirit:Hard work, Persistence and innovation Corporate Mission: Adhere to hard work and innovation, focus on customer experience. Build an intelligent global eco-chain of extrusion equipment.
1.R&d and production integration
Work out the development and production of products, realize deep integration of development and production information, technology,standards and index
2.Virtual manufacture
Make full use of the virtual production and verification platform to fully verify the workshop production, logistics,quality,equipment management and other resources
3.Intelligent equipment & thing connection
Intelligent Implement equipment,realizemulti-interface and multi-protocol equipment thing connection, obtain the real time information and parameters of the equipment, predict faults and improve continuity
4.Planning schedule
According to sales forecast and order demands, balance workshop production capacity, arrange production properly, reduce bottleneck problems and improve overall production efficiency
5.Intelligent logistics
Logistics software and hardware integrated application of intelligent logistics to remind, reduce logistics bottleneck, improve logistics delivery precision rate, reduce shutdown stop
6.Quality control
Based on instrumentation, obtain quality data, accurately predict quality trends, control quality defects effectively, and improve product quality class.
7.Manufacturing process
Make use of technical means to realize the transparency of manufacturing process, and quick respond to all kinds of abnormal in the manufacturing process to ensure the orderly execution of production
8.EHS compliance
According to the industry standard,build EHS workshop environment parameter monitoring,and provide the suitable base environment for product manufacturing
9. Synergy and decision making
Solve information asymmetry, reduce communication cost, support collaborative manufacturing,make decision based on data, make the decision process intuitive and reasonable
Q1. What about the payment way?
A1. By TT, L/C. 30% down payment should be paid after contract is valid, 70% balance should be paid before shipment.
Q2. Installation and stuff training available from you?
A2. Yes, we have rich engineers around the world which can send to your factory and train your workers. Also we can online guide your members.
Q3. How long is the guarantee?
A3. We offer you high quality machines with 12 months guarantee and reply you as soon as possible within 6 hours.
Q4. If the machine some parts is broken one day, how can we get help from you?
A4. We will send you spare parts free of charge If they are in warranty, not including easy-broken parts. For easy-broken parts, we will only charge a cost fee.
Q5.How does your factory do regarding quality control?
A5.We have passed the IS09001:2000 Quality Management System and CE certificate and we have a special QC department in charge of products' quality. If you also need other certificates, we also can help to apply.
Q6. What is your packaging?
A6. Our conventional packaging is: After doing the anti-rust treatment, wrap the plastic film around the machine and then fix the machine on the wooden bracket.
Q7. How can we check the machines before delivery?
A7. We can provide online checking when testing the machine on site. We will take and prepare detailed testing videos for your checking before the delivery. We accept third-party testing. Except above points,we will provide detailed testing report.