Precision Extrusion Equipment for Central Venous Catheter, Capillary Tube, Anesthesia Tube, and High-Accuracy Multi-Lumen Medical Tubing Manufacturing

Product Description

 

Parameter	JWS-45	JWS-50	JWS-65	JWS-75
Type	JWS-45	JWS-50	JWS-65	JWS-75
Screw Diameter	45mm	50mm	65mm	75mm
Screw L/D Ratio	25-28	28-30	28-30	28-30
Main Power	7.5/11 kW	15/18.5 kW	30/37 kW	37/45 kW
Capacity	15-30 kg/h	30-45 kg/h	50-80 kg/h	70-100 kg/h

Product Description

The Precision Extrusion Equipment for Central Venous Catheter, Capillary Tube, Anesthesia Tube, and High-Accuracy Multi-Lumen Medical Tubing Manufacturing is a next-generation catheter production solution developed by CHINA JWELL INTELLIGENT MACHINERY CO., LTD., in collaboration with KAUTEX Germany. Tailored for high-precision, high-efficiency cleanroom manufacturing, this system is specifically designed to produce central venous catheters, anesthesia tubes, infusion tubes, urinary catheters, capillary tubes, porous catheters, and various high-precision multi-lumen or micro-diameter medical tubing products.

This line integrates world-class automation, precision control, and GMP-compliant materials into a fully enclosed medical tubing manufacturing ecosystem. All contact surfaces are SUS304 stainless steel or higher, ensuring maximum cleanliness and corrosion resistance.

Product Application

This equipment is suitable for the extrusion of various high-precision medical catheters, including:

• Central venous catheters

• Anesthesia tubes

• Infusion tubes

• Urinary catheters

• Capillary tubes

• Porous tubes

• Multi-lumen and micro-diameter medical tubing

These products are widely used in critical care, surgery, anesthesiology, and patient monitoring in hospitals, clinics, and diagnostic labs.

Product Features

• 1. Siemens Smart Control System
  Equipped with Siemens HMI and industrial control systems, the entire line offers intelligent feedback control, high-speed response, and error-free operation. The German direct-drive, maintenance-free motor and gearbox eliminate traditional belt-drive flaws such as dust, transmission error, and power loss.

  2. GMP-Compliant Cooling Section
  The stainless-steel (SUS304) vacuum calibration and cooling bath features a fully enclosed glass cover and a medical-grade deionized water circulation system with a centrifugal pump. Its annular water-vacuum cooling ensures tubing roundness and dimensional stability, while the integrated air-ring drying system prevents water splashing and enables continuous water reuse.

  3. High-Speed Non-Contact Measurement
  The dual-axis laser diameter gauge uses a high-speed laser source, Japan TOSHIBA's precision CCD sensors, and advanced digital image processing to achieve real-time, non-contact measurements with ±0.003mm accuracy.

  4. High-Stability Haul-Off System
  Using Swiss multi-ribbed belts, MITSUBISHI servo motors, and German turbine worm reducers, the haul-off unit delivers long-term high-speed performance without belt slippage or noise-perfect for sensitive medical extrusion.

  5. Clean and Accurate Cutting
  The cutting system uses a low-inertia aluminum knife arm with a custom blade pouch to ensure smooth cuts without burrs. Powered by a Japanese MITSUBISHI servo motor and PLC, cutting length is freely adjustable with automatic counting and full HMI support.

  6. Closed-Loop Synchronization
  The extruder and haul-off unit use full closed-loop AC servo systems. The haul-off speed is continuously adjusted based on extruder speed, ensuring real-time synchronization and preventing diameter fluctuations caused by environmental factors. Final dimensional accuracy is maintained at an industry-leading ±0.03mm.

  7. JWELL + KAUTEX Engineering Synergy
  This line benefits from the integration of KAUTEX's European medical extrusion experience and JWELL's robust, scalable manufacturing platform. Each system is built with top-tier components and advanced design philosophy to meet the most stringent international medical production standards.

  8. Global Service and Warranty
  JWELL offers a full 12-month global warranty with lifetime technical support. Our international service team provides remote and on-site commissioning, cleanroom integration advice, spare parts support, and customized training.

Why choose us

A. Industry Expertise and Advanced Manufacturing Capabilities

As a leading manufacturer of plastic extrusion machinery, our company has a long-standing reputation for delivering high-quality, reliable, and innovative extrusion solutions. With years of experience in the field, we understand the evolving demands of the industry and offer state-of-the-art equipment tailored to meet global standards.

B. Large-Scale Production Facilities

• State-of-the-Art Factories: Equipped with modern CNC machining centers, advanced testing laboratories, and automated assembly lines.

• High Production Capacity: Ensures timely delivery and large-scale manufacturing capabilities for bulk orders.

• Strict Quality Control: Each machine undergoes rigorous performance testing before shipment.

C. Customization and Technical Support

• Tailor-Made Solutions: Our engineers can customize the extrusion system to match specific requirements.

• Comprehensive After-Sales Service: Includes installation guidance, training, and 24/7 technical support.

• Spare Parts Availability: We maintain a stock of essential components to ensure quick replacements and minimize downtime.

D. Global Market Presence and Strong Customer Base

• Our extrusion machines are trusted by manufacturers across North America, Europe, Asia, the Middle East, and Africa.

• Proven track record of successful installations in construction, industrial, and agricultural sectors worldwide.

• Long-term partnerships with top-tier plastic product manufacturers.

Technical Specifications

Choosing JWELL means partnering with China's No.1 plastic extrusion machinery manufacturer, backed by over 27 years of specialized expertise. Our global footprint extends to exporting advanced machinery to over 120 countries. Annually, we produce over 3,000 sets of high-performance plastic extrusion lines, generating 500 million USD in revenue, demonstrating our significant scale and market leadership. Our capability is proven by landmark projects, including delivering the world's largest 1600mm offshore pipeline extrusion line.       In 2023, JWELL significantly enhanced its technological prowess and global standing by acquiring KAUTEX Maschinenbau, a renowned German leader in blow molding technology. This strategic integration brings decades of German precision engineering, innovation excellence, and a globally trusted brand into the JWELL family, further elevating our capabilities in complex extrusion and advanced manufacturing solutions across the board. While Kautex specialized in blow molding, their legacy of precision and quality enhances our overall engineering and service commitment. Our commitment to your success extends beyond delivery: Comprehensive Warranty: We provide a 1-year warranty covering the cost of components (excluding normal wear parts or damage caused by human factors). Lifelong Service: Benefit from our lifelong technical support and service commitment. Rapid Support: Our expert technical team guarantees a response within 24-48 hours to address any operational queries or issues. Global Installation & Training: We offer on-site installation, commissioning, and operational training globally, supported by experienced technicians (buyer covers travel expenses). Proven Reliability: Over 3,000 satisfied clients worldwide rely on JWELL's robust machinery, manufacturing scale, and dependable service. Quality Assurance: Benefit from quality standards reinforced by the KAUTEX legacy of precision and engineering excellence. Documentation: We provide comprehensive bilingual (typically English and Chinese) documentation for operation and maintenance. Trust JWELL - a proven industrial giant, now further elevated by the integration of KAUTEX's world-class engineering heritage - to deliver unmatched precision, reliability, and comprehensive support for your critical medical tubing production needs.

Conclusion: The Ideal Solution for Pipe Manufacturing

The High-Performance PVC-UH, UPVC, CPVC Pipe Extrusion Machine is a top-tier solution for manufacturers seeking efficiency, precision, and reliability. With its advanced twin-screw extruder, superior mold quality, precise cutting system, and customizable features, this machine is engineered to deliver exceptional results across various industries.

By choosing our industry-leading extrusion system, businesses can achieve higher productivity, reduced operational costs, and superior product quality. Contact us today to learn more about our solutions and get a tailored quotation!