TPU Multi-Group Casting Composite Film Production Machine with Superior Strength, Wear Resistance for Inflatable Life Jacket, Diving Bc Jacket

• Customization: Available
• After-sales Service: Intallation and Debugging
• Warranty: One Year
• Model NO.: JWS120/JWS120
• Type: TPU Multi-Group Casting Composite Film Production
• Plastic Processed: PE
• Product Type: Film Extrusion Machine
• Feeding Mode: Customize
• Assembly Structure: Integral Type Extruder
• Screw: Customize
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Exhaust
• Automation: Automatic
• Computerized: Computerized
• Winder Machine: Automatic
• PLC: Siemens
• T Die: Jc-Times or Jwell
• Gear Box: Germany Flender or Nord Brand
• Inverter: ABB
• Pressure Sensor: Italy Gefran
• Bearing: Japan NSK
• Hydraulic Electromagnetic Valve: Japan Yuken
• Length Automatic Set: Autonics
• Touch Screen: Siemens
• Products Width: 1000-3000
• Capacity: 250-600
• Products Thickness: 0.02-2
• Transport Package: Wooden
• Specification: JWS120/JWS120
• Trademark: Jwell Brand
• Origin: China
• HS Code: 84779000
• Production Capacity: 1000pieces/Year
• Package Size: 600.00cm * 300.00cm * 220.00cm
• Package Gross Weight: 3000.000kg

Product Description

 

TPU multi-group casting composite material is a kind of material which can realize 3-5 layers of different materials by multi-step casting and online combination. It has beautiful surface and can make different patterns. It has superior strength, wear resistance, safety and environmental protection performance. It is used in inflatable life jacket, diving BC jacket, life raft, hovercraft, inflatable tent, inflatable water bag,  inflatable self expansion mattress, massage air bag, medical protection, industrial conveyor belt and professional waterproof backpack. This production line adopts multiple extruders and multiple sets of unwinding devices, step by step flow casting forming, and realizes one-step composite forming, which can be equipped with on-line multi-group thickness measurement control. The production line designs various composite methods and one production line can realize various production processes of product forms.For some special fabrics, it can be connected with the fabric pretreatment and gluing production line synchronously to meet the production needs of customers for different products

 

Product Application

1. Packaging Industry

• Food Packaging: Used for high-barrier food packaging to extend shelf life.

• Medical Packaging: Used for sterile medical devices and pharmaceutical packaging, ensuring safety and hygiene.
   

  

  

   

2. Automotive Industry

• Interior Materials: Used for car seats, dashboards, and other interiors, providing softness and wear resistance.

• Waterproof Layers: Serves as a waterproof layer in vehicles to prevent liquid penetration.

3. Textile Industry

• Functional Fabrics: Used for waterproof and breathable fabrics, such as outdoor and sportswear.

• Composite Textiles: Combined with textiles to enhance durability and functionality.

4. Medical Field

• Medical Dressings: Used for wound care, providing waterproof and breathable protection.

• Protective Equipment: Used to manufacture medical protective clothing, gloves, and more.

5. Construction Industry

• Waterproof Membranes: Used for waterproofing projects such as roofs and basements.

• Soundproofing Materials: Used as soundproofing layers to improve building acoustics.

6. Electronics

• Protective Films: Used for electronic device screen protectors, offering scratch and wear resistance.

• Insulating Materials: Serves as an insulating layer for electronic components, ensuring safety.

7. Industrial Applications

• Industrial Protective Films: Used for surface protection of industrial equipment, preventing corrosion and wear.

• Composite Materials: Combined with other materials to manufacture high-strength industrial components.

8. Environmental Field

• Biodegradable Packaging: Used for eco-friendly packaging materials, supporting sustainable development.

• Recycling: Some TPU materials are recyclable, reducing environmental pollution.

Product Parameters

 

Model	Products width(mm)	Product thickness(mm)	Capacity(kg/h)
JWS120/JWS120	1000-3000	0.02-2.0	400-600
JWS90/JWS90/JWS90	1000-3000	0.02-2.0	250-350
JWS90/JWS120/JWS90	1000-3000	0.02-2.0	350-450

 

Detailed Photos

 

Our Advantages

Advanced Production Technology

Jwell distinguishes itself by embracing cutting - edge technology and meticulously refined processes. Leveraging state - of - the - art manufacturing techniques, Jwell engineers PVB and SGP interlayer films that exhibit unparalleled stability and unwavering reliability in terms of product quality. Each film undergoes a series of rigorous production procedures, with every parameter precisely calibrated. The utilization of advanced equipment and innovative production methods ensures that these films not only meet but often exceed the most exacting industry standards. This high - quality output renders them suitable for an extensive array of applications, from the demanding requirements of the automotive glass industry to the sophisticated needs of the architectural glazing sector.

Customised Production Capacity

Recognizing the vast spectrum of customer needs, Jwell has developed an exceptional capacity for customised production. Whether clients seek films with specific thicknesses, unique chemical formulations tailored to particular environmental conditions, or special physical properties to meet distinct functional requirements, Jwell's team of experts is well - equipped to translate these detailed specifications into reality. By engaging in in - depth consultations with customers, Jwell not only provides finished products but also offers comprehensive, end - to - end services. This includes everything from initial product design and development to post - production quality assurance, ensuring that every customer's demands are met with precision and care, thereby significantly enhancing customer satisfaction.

Strict Quality Control

Quality lies at the very heart of Jwell's production philosophy. The production journey commences with the scrupulous measurement and painstaking mixing of raw materials, where only the highest - grade substances are selected and combined in exact proportions. The subsequent extrusion moulding process, carried out under precisely controlled high - temperature and high - pressure conditions, is closely monitored to ensure the uniform formation of the film structure. Every aspect of this process, from the temperature and pressure settings to the speed of extrusion, is meticulously adjusted to achieve the desired product characteristics. Finally, at the cutting stage, state - of - the - art cutting equipment is employed to ensure that each film is cut to the exact dimensions required, with minimal deviation. This unwavering attention to detail at every step of the production process guarantees that every PVB and SGP interlayer film produced by Jwell adheres to the most stringent quality standards, resulting in top - tier products that are trusted by customers worldwide.

Professional Technical Support

Backed by a highly skilled and experienced professional technical team, Jwell is committed to providing comprehensive technical support to its customers. The team, consisting of experts in materials science, film production technology, and application engineering, is always on standby to offer valuable advice. Whether it's guiding customers in making the most suitable product selections based on their specific application scenarios, providing on - site assistance during product installation to ensure proper implementation, or troubleshooting any issues that may arise during product usage, the team's technical acumen and problem - solving capabilities are second to none. This in - depth technical support not only helps customers optimally utilize Jwell's products but also maximizes the long - term benefits they can derive from these products, further solidifying Jwell's position as a reliable partner in the industry.

Perfect After - sales Service

Jwell takes great pride in its comprehensive and flawless after - sales service guarantee system. In the event that customers encounter any difficulties or challenges during the use of Jwell's products, they can rest assured that prompt and effective solutions are just a phone call or an email away. The dedicated after - sales service team is available around the clock to respond to customer inquiries, conduct on - site inspections if necessary, and work closely with customers to resolve any issues in a timely and efficient manner. This customer - centric approach to after - sales service ensures that customers enjoy a worry - free experience throughout the entire product lifecycle, thereby fostering long - term and mutually beneficial relationships between Jwell and its customers.

 

Company Profile

 

Certifications