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1. Main Components
Extruder: Equipped with single or twin-screw extrusion systems to ensure uniform plasticization and stable extrusion of PVC materials.
Die Head: Customized step-profile die that determines the final shape and dimensions of the sheets.
Calibration & Cooling Unit: Employs vacuum calibration and water cooling to rapidly solidify the sheets while maintaining precise dimensions.
Haul-off Unit: Ensures stable sheet pulling for continuous production.
Cutting Unit: Automatically cuts sheets to desired lengths, with options for saw cutting or flying knife cutting.
Stacker: Automatically collects and stacks finished products, improving production efficiency.
2. Product Features (PVC Step-Roofing Sheets)
Lightweight & High Strength: Low density yet mechanically robust, facilitating transportation and installation.
Waterproof & Weather-Resistant: Resistant to acids, alkalis, and UV radiation, suitable for various climates.
Step-Design: Enhances drainage, prevents water pooling, and improves roof durability.
Thermal & Acoustic Insulation: PVC material offers good heat retention and noise reduction.
Eco-Friendly & Durable: Recyclable with a long service life (typically 15-30 years).
Extruder specification | SJZ65/132,2×SJZ50/105 | SJZ80/156,JWS50/30 |
Main motor power | 37kw+18.5kw×2 | 55kw+22kw |
Products width(mm) | 1140 | 1050 |
Capacity(Max.)(kg/h) | 200-300 | 300-400 |
The PVC Step-Roofing Extrusion Line is primarily used to produce rigid PVC roofing sheets, which are widely applied in the construction industry, particularly in roofing and waterproofing projects. Below are its main application areas:
Building Roofing
PVC step-roofing sheets are commonly used in large-scale structures such as industrial plants, warehouses, greenhouses, and sports stadiums due to their lightweight, weather resistance, and waterproof properties. The step design facilitates drainage and prevents water accumulation.
Waterproofing Projects
Rigid PVC sheets offer excellent resistance to acids and alkalis, making them suitable for corrosion-proof and waterproof applications in chemical plants, wastewater treatment facilities, and similar environments.
Greenhouses and Agricultural Facilities
PVC roofing sheets provide good light transmission and UV resistance, making them ideal for greenhouses, livestock farms, and other agricultural structures that require controlled lighting and environmental conditions.
Temporary and Modular Buildings
Due to their lightweight and easy installation, PVC sheets are often used in temporary shelters, disaster-relief housing, and modular construction.
Commercial and Public Facilities
PVC step-roofing sheets are also widely adopted in commercial and public spaces such as shopping malls, train stations, and airports, thanks to their aesthetic appeal and durability.
Additionally, optimizing the extrusion process (e.g., filler ratios, temperature control) can further enhance the mechanical properties and weather resistance of the sheets, expanding their suitability for more extreme environments.