| Customization: | Available |
|---|---|
| After-sales Service: | Installation and Debugging |
| Warranty: | One Year |
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Jwell PET/GAG decorative film production line is designed to manufacture high-quality PET films used in various decorative applications, such as interior design, packaging, and labels. These films are valued for their clarity, strength, and versatility. Here is an introduction to the main components and the production process of Jwell PET decorative film production line:
| Model | Products Width(mm) | Products Thickness(mm) | Max. Capacity(kg/h) |
| JWS65/120 | 1250-1450 | 0.15-1.2 | 600-700 |
| JWS65/120/65 | 1250-1450 | 0.15-1.2 | 600-800 |
| JWS65+JWE90+JWS65 | 1250-1450 | 0.15-1.2 | 800-1000 |
| Note: The specifications are subject to change without prior notice. | |||
1. Raw Material Handling and Feeding System:
- Hopper: Feeds raw PET pellets into the extrusion system.
- Dosing Units: Precisely measure and mix raw materials, including any additives or colorants.
2. Extruder:
- Single-Screw or Twin-Screw Extruder: Melts and homogenizes the PET material.
- Barrel and Screw: Designed for optimal mixing and melting of the material.
- Heating Elements: Maintain precise temperature control to ensure consistent material flow.
3. Screen Changer and Melt Pump:
- Screen Changer: Filters out impurities from the molten PET.
- Melt Pump: Ensures a consistent and controlled flow of the molten plastic to the die.
4. Sheet Mould:
- T-Die: Shapes the molten PET into a flat sheet with the desired width and thickness.
- Adjustable Lip: Allows fine-tuning of the sheet thickness.
5. Calendering Unit:
- Three-Roll Calender: Comprises a series of heated and polished rollers that smooth and shape the sheet, controlling its thickness and surface finish.
- Gap Adjustment Mechanism: Ensures precise control of sheet thickness.
6. Cooling System:
- Cooling Rollers: Gradually cool the sheet to solidify it while maintaining its dimensional stability.
- Water Baths or Air Cooling Units: Further reduce the sheet's temperature as needed.
7. Embossing Unit (optional):
- Embossing Rollers: Impart decorative patterns or textures onto the PET film.
8. Corona Treatment Unit:
- Corona Treater: Increases the surface energy of the film, enhancing its adhesion properties for printing or coating.
9. Edge Trimming and Slitting Unit:
- Edge Trimmers: Remove the edges of the sheet to ensure uniform width.
- Slitting Blades: Cut the sheet into desired widths if multiple smaller sheets are needed.
10. Haul-Off Unit:
- Pull Rollers: Draw the sheet through the extrusion line at a controlled speed, ensuring uniform thickness and preventing stretching.
11. Winding Unit:
- Roll Winder: Collects the finished film onto rolls for easy handling, storage, and transport.
- Tension Control: Ensures even and tight winding of the film.
12. Control System:
- PLC (Programmable Logic Controllers) and HMI (Human-Machine Interface): Monitor and control various parameters of the extrusion process, such as temperature, pressure, speed, and thickness, ensuring consistent product quality.
13. Quality Control and Inspection Station:
- Sensors and Imaging Systems: Inspect the film for uniformity, defects, and other quality parameters.
This production line is designed for high efficiency and precision, producing PET/GAG decorative films with excellent clarity, mechanical properties, and surface quality.
These films are widely used in applications requiring attractive, durable, and versatile decorative materials.
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