Auto-casting Film Die series
The die head suits for production under 5000mm,thickness between 0.06-0.18 mm CPP, PE, EVA, PVC, PET, PVB, PA, single-layer or multilayer films
| Category |
Description |
| Die Head Design |
- Extension V-shape water-drop type flow channel
- Shunt technology & special triangle stabilize structure
- Eliminates "M" and "W" shape flow patterns
- Improves extrusion precision and composite layer |
| Die Lip Adjustment |
- Upper die lip: Push-off type manual fine-tuning + automatic fine-tuning (one-piece design)
- Manual adjustment range: ±1mm
- Automatic adjustment range: ±300μm |
| Control System |
- Fully closed-loop control system
- Automatic gauging system ensures product thickness within ±2%
- Online thickness gauge scans continuously for real-time accuracy
- Computer processes data and adjusts die lip via thermal expansion bolts |
| Thickness Control |
- Fast and precise automatic fine-tuning of die lip opening
- Ensures uniform product thickness |
| Scalability & Customization |
- Compatible with different width adjustment devices:
- Inside blocking type
- Outer blocking type
- Adaptable to customer needs for efficient production |
Hollow Cross Section Plate Die Series
PC hollow plate used widely in constructions and decorations.The hollow grid plate die and feedblock can make UV protection on both sides.The final production with a max width of 2100mm and have a high impact strengh, good weather resistance and UV protection.With adjustable upper and lower mold lips, production thickness relative errors can be controlled within 3%.
Different design can meet the different requirements of products, general polycarbonate hollow plate whose thickness is between 4-25mm, multi-layers plate such as H-cross section, X-cross section etc, the thickness of some can reach 36mm, and the UV layer can be coated.
The PP, PE hollow grid plate produced by special dies are light weighted, dampproof and have a high impact strength, which is widely used as advertising light panel, exhibition upholster, carry box etc.The thickness-range is 2-12mm and the width is 1200-2200mm.
U type Lock PC Hollow
Cross-section Mould Series
Mould core rod adopt the special equipment cut, and the high precision polishing process.To make sure to the smoothly flowing of the materials.
In the die head, the elastic fine-turning design make the tolerance of the product wall thickness ≤3%. Fully built-in zone control electric heating tube, safe and beautiful.The mould adopt the Heat shield device to Realize optimization of process temperature In order to reduce the loss of heat.The even vacuum system and the temperature control system which are separately zone controlled by the calibrator mould equip the vacuum sealing strip equipment.The mould can be used to produce U type Lock PC hollow cross-section products, thickness range from 4-40mm and width range 600-1050mm.
The PC hollow products produced by special dies are light weighted, high impact strength, easy installation, good flex characteristic, is widely used as Large municipal engineering, the roof of the building,The roof of the swimming pool, Industrial roof, the Lighting ceiling, Agricultural Greenhouses and so on communal facilities.
High-speed Film Coating Die Series
Jwell Company's high-speed film coating die adopt T-type thick edge with manual adjustment system to simplify the product width switching operation and online adjusting. Each independent edge adjusting system can minimize the thick edge issues. Thus effectively reducing the waste of the polymer and the substrate. This dies suitable for the produce the width below 5000mm, thickness of 0.012-0.12mm of PP, PE, PET, EVA coating products.
Quickly and accurately adjust the width: the overall action of the closure assembly to complete width adjustment. Once the products to achieve the desired edge thickness requirements, adjust the settings of the closure system is fixed down after repeated adjust the width are no longer re-adjust closure system.
Quick clean-up and maintenance: The operator can quickly open the thick edge width adjustment system, insert the brass scraper to remove carbonized polymer.
Highly efficient sealing Structure: Uses a unique cooling sealing structure, to ensure the long-term production of plastic does not leak.
Safety: Adopts incomplete closure of the built-in stainless steel heating, efficiency and energy saving.
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